Fiber-To-The-Home Cable Manufacturing Line – Cutting-edge Production System
Did you know that contemporary light-transmitting cabling setups can operate at velocities of up to 190 m/min? Such remarkable performance results from sophisticated manufacturing solutions designed for rapid production.
These configurations are constructed to process various wire variants, including connection cables and compact buffered wires. The streamlined form factor, typically below 26 meters, makes them ideal for modern facilities.
Incorporation into intelligent production networks guarantees uninterrupted functioning. By means of MES/ERP connectivity, these fiber secondary coating line production lines deliver unmatched precision and efficiency. Thus, they are preferred for enterprises striving to remain at the forefront in the fiber optic industry.
Introduction to FTTH Cable Production Line
Productive production systems play a vital role in satisfying the rising demand for reliable connectivity. These systems are engineered to produce top-grade glass-fiber cables that drive current communication infrastructures. By leveraging modern innovations, they provide for precision and rapidity in all phases of the manufacturing process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system comprises a unified setup to produce FTTH drop cables. Such cables are made up of naked fibers reinforced with steel or FRP, merging with shielding casings. This produces a durable and efficient solution for high-speed internet connections.
It supports multiple materials, such as PVC, LSZH, and PE plastics. Such adaptability guarantees it accommodates varied market demands. Moreover, the 4-head fiber pay-off system delivers exact tension management, keeping stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its accuracy and performance. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
These specifications promise uninterrupted processing and superior results. This makes it the perfect choice for companies striving to lead in the optical cable sector.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are revolutionizing the way fiber optic cables are produced. Our high-tech system merges precision, efficiency, and cutting-edge technology to produce top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
Fundamental to our operation is a specialized 50mm extruder designed for precise material distribution. This ensures uniform excellence in all cables manufactured. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE resins.
With OMRON temperature control, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Mechanized Collection and Reel-Receiving Setup
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, thereby cutting processing time and minimizing workforce expense.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Cutting-edge Innovations Driving Our Manufacturing
Trailblazing technology is transforming the fabrication of optical fibers. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated Fiber coloring machine management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Attribute | Advantage |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP Connectivity | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- FRP and small steel wire pay-off for added reinforcement
- Portable die backing for rapid setup modifications
- Compatibility with both indoor and outdoor specifications
Producing Both Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Choosing state-of-the-art production solutions yields numerous benefits to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Boosted Performance and Output
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber secondary coating line cable size, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Value Proposition |
|---|---|
| Rapid Throughput | High productivity |
| Efficient Power Usage | Reduced operational expenses |
| Minimal Signal Loss | Top operational efficacy |
| 1000mm Working Height | Enhanced operator comfort |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.